Modification History
Not applicable.
Unit Descriptor
Unit descriptor |
This unit of competency covers the preparation and operation of glass finishing equipment for on-line stacking and assembly. It involves setting up equipment for production process, monitoring glass quality, assembling glass, conducting routine checks and rectifying routine problems. |
Application of the Unit
Application of the unit |
This unit of competency applies to operators who are responsible for operating on-line stacking and assembly equipment. It does NOT include processes involved with melting furnaces used in glass production (primary or secondary sources), which are covered by PMC552040C Operate glass melting process or PMC552041C Operate process ovens . This competency includes the operation of all ancillary equipment. This competency is typically performed by operators working either independently or as part of a work team. At all times they would be liaising with other members of the team. |
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Prerequisite units |
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Employability Skills Information
Employability skills |
This unit contains employability skills. |
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Prepare the flat glass processing equipment for production |
1.1. Set up line in accordance with job specifications 1.2. Transfer glass to conveyor 1.3. Conduct flat glass processing equipment pre-startup procedure and visual checks according to enterprise procedure checklist 1.4. Set up and configure flat glass processing equipment to ensure startup function complies with standard operating procedures 1.5. Load and separate glass in accordance with work instructions |
2. Operate flat glass processing equipment |
2.1. Identify customer requirements and set minimum parameters in accordance with batch sheets 2.2. Start up equipment in accordance with work instructions 2.3. Ensure flat glass processing equipment is operated in accordance with established enterprise procedures. |
3. Monitor, adjust and record flat glass processing equipment operation |
3.1. Monitor equipment performance in accordance with work instructions and manufacturer's specifications 3.2. Monitor non-conforming product against customer specifications 3.3. Adjust and control equipment to ensure correct product quality 3.4. Complete final inspection checks 3.5. Complete appropriate records and logs |
4. Rectify routine problems |
4.1. Identify the range of faults that can occur during the operation 4.2. Determine and rectify fault causes in accordance with procedures 4.3. Identify and rectify equipment failure causes in accordance with procedures 4.4. Ensure appropriate records and log books of equipment operations are maintained to meet procedures 4.5. Identify non-routine problems and report to designated person |
5. Shut down equipment |
5.1. Ensure line is clear of all product and left in a safe manner for start up 5.2. Shut down equipment in accordance with work instructions 5.3. Complete appropriate records and logs 5.4. Shut down equipment in an emergency situation |
6. Prepare equipment for maintenance |
6.1. Isolate equipment in accordance with work instructions 6.2. Remove any broken glass safely 6.3. Make sure area is clear and safe for maintenance |
7. Control hazards |
7.1. Identify hazards from the job to be done 7.2. Identify other hazards in the work area 7.3. Assess the risks arising from those hazards 7.4. Implement measures to control those risks in line with procedures |
Required Skills and Knowledge
REQUIRED SKILLS AND KNOWLEDGE |
This section describes the skills and knowledge required for this unit. |
Required skills |
Required skills include:
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Required knowledge |
Required knowledge includes:
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Evidence Guide
EVIDENCE GUIDE |
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The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. |
Critical aspects for assessment and evidence required to demonstrate competency in this unit |
It is essential that the flat glass processing equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action. Consistent performance should be demonstrated. In particular look to see that:
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency. |
Context of and specific resources for assessment |
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. Assessment will occur over a range of situations which will include disruptions to normal, smooth operation. Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions. |
Method of assessment |
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units. Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes. |
Guidance information for assessment |
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed. |
Range Statement
RANGE STATEMENT |
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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Procedures |
All operations are performed in accordance with standard procedures and work instructions |
Glass processing equipment |
Glass processing equipment applicable to on-line cutting, laminating, toughening or mirror formed glass for each specific area of glass products manufacture include:
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Tools and equipment |
Tools and equipment may include:
It does NOT include processes involved with:
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Typical problems |
Typical problems may include:
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Occupational health and safety (OHS ) |
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence |
Unit Sector(s)
Unit sector |
Operational/technical |
Competency field
Competency field |
Co-requisite units
Co-requisite units |
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